The Big Bird performer is completely enclosed within the costume, and extends his right hand over his head to operate the head and neck of the puppet. The Muppeteer's left hand serves as the Bird's left hand, while the right hand is stuffed and hangs loosely from a fishing line that runs through a loop under the neck and attaches to the wrist of the left hand. The right hand thus does the opposite of the left hand: as the left hand goes down, the right hand is pulled up by the fishing line. For some of the Journey to Ernie segments, a second puppeteer (usually Jim Martin) controls Big Bird's right hand. He is concealed by dressing in a body suit the same color as their chroma key background (something that obviously cannot be done on the main Sesame Street set).[citation needed] Big Bird's body suit weighs ten pounds, and his head weighs four pounds. According to writer Louise Gikow, the heat inside the suit is "unbearable, and it's extraordinarily difficult to hold Big Bird's head".
The costume is partially assembled by company American & Fancy Feather, using the tail feathers from turkeys; as the feathers are rarely clean, company owner Anthony Trento calls the Big Bird costume his "toughest customer". Sesame Workshop is said to reject roughly 90 percent of all the feathers selected for use on the costume.
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posted by amro at 7:29 AM on June 20, 2011 [1 favorite]